Common Waterproofing Mistakes are in the Details

Posted by Nick Leuci on Mar 28, 2018 1:01:00 PM

Reinforcing fabric installation on a roof topWaterproofing membranes, waterproofing coatings, and waterproof linings are terms that can be applied to a wide range of products.  They can be cold-applied liquid products, hot-applied products, peel-and-stick membranes or thermoplastic linings to name a few.  All these products provide a good barrier to water when used under proper circumstances.  So, why do so many installations leak?

 Left image: reinforcing fabric installation on a roof

 

The presence of leaks can almost always be attributed to poor attention to the waterproofing details, including:

  • penetrations
  • drains and scuppers
  • flashings
  • transitions
  • cracks
  • joints
  • seams
  • sharp edges

Details should be identified well in advance of the start of a project to assure the proper materials are delivered to the job site.  Contractors should also obtain detailed drawings that depict how to properly assemble waterproofing systems over these details, and they should request job-specific detail drawings for nonstandard conditions.

These conditions require that contractors install waterproofing systems in steps.

The steps are designed by the manufacturer to assure water does not find a pathway through the waterproofing. Often included or required is the use of accessory products such as:

  • reinforcing fabrics
  • reinforcing tapes
  • trowel grade or caulking materials
  • backer rod
  • bond breaker
  • other system-specific flashing materials

Every manufacturer and system will use a slightly different combination of accessory materials.  However, read on for a general explanation of how to use these products and what to avoid.

Reinforcing Fabrics and Tapes

Reinforcing fabrics and tapes allow liquid-applied waterproofing systems to bridge gaps that are often found where penetrations in the waterproofing field occur and ensure adequate thickness over the transitions. These penetrations can be electrical conduit, plumping, or in the form of drains and scuppers. The reinforcing provides a strong “joint” for the waterproofing where these gaps occur.

When waterproofing plywood sheathing, for example, all the seams between sheets should have reinforcing so the waterproofing doesn’t flow into the gaps creating thin spots and potential weak points where tears could occur if the plywood moves.  

CIM detail for plywood joints

Above Image: CIM detail for plywood joints

A reinforcing fabric is a roll of fabric that must be adhered to the surface. The fabric is usually adhered with liquid waterproofing. When the initial coat of waterproofing has enough strength to hold the fabric in place, a second coat of waterproofing can be applied to the top of the fabric.

Reinforcing fabric in a wall to floor A reinforcing tape is a fabric with a sticky adhesive on one side. The tape can be stuck into place and does not require the initial coat of liquid waterproofing. The cost associated with tape is typically less than fabric due to the speed at which it can be applied. When comparing costs, it is important to factor in the price of the initial coat of waterproofing needed for fabric.  

There must be no wrinkles or fish-mouths present in the tape or the fabric. If any exist after the system is dried/cured, they must be cut out and properly repaired. Wrinkles and fish-mouths provide small tunnels through which water travels, reaches the gaps in materials, and continues, using the path of least resistance. 

Trowel Grade Mastic, Caulking, Backer Rod and Bond Breakers

A trowel grade mastic product is a viscous liquid-applied material that can be used over sharp edges to assure proper thickness or to fill in gaps and cracks prior to installing a waterproofing system. The product may come in pails, cans or caulking tubes.

Cracks in reservoir stipe coatedExpansion joints, large cracks and voids may need to be filled with foam backer rods and then topped off with trowel grade or caulking material. This is typically necessitated where movement is expected. Using a foam backer rod followed by trowel grade or caulking material will maximize the life of the sealant in the gap. 

Moving joints requiring backer rods and sealants, such as trowel grade mastic or caulking, may also call for the use of a bond breaker over the sealant. The purpose of a bond breaker is to prevent the waterproofing from bonding to the sealant so that it can expand and contract within the material’s limits without tearing or breaking. The drawing below illustrates how all these components can be used together to create a robust waterproof seal.  (insert expansion joint detail drawing picture)

 

how all these components can be used together to create a robust waterproof seal

Image above: How all these components can be used together to create a robust waterproof seal

Other System-Specific Flashing Materials

Certain systems utilize uncured neoprene flashings or metal flashings to achieve results similar to those provided by reinforcing fabrics or tapes. 

Details Matter

Taking the following steps to create proper seals will dramatically reduce the potential for leakage:  

  1. Identify detail conditions.
  2. Review details with waterproofing manufacturer.
  3. Ask for standard and nonstandard detail drawings that illustrate proper techniques.
  4. Obtain the necessary accessory products.
  5. Execute carefully! Take extra time to install the system over details. Defects in the details almost always result in leaks.

 If you still have questions, you can always contact us

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Topics: CIM blog topic, waterproofing tapes

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